Hi,
Yes, this thing is a beast and all that, but I've just finished reading through the thread and don't understand why you're willing to use software RAID instead of hardware RAID. Hardware RAID is where RAID is implemented by the RAID controller, not Windows. It's faster, portable between operating systems, and more reliable than software RAID (especially Windows RAID). In hardware RAID, the operating system usually isn't even aware that the drive it picks up is a RAID array. Using RAID set up by the operating system on a hardware RAID controller isn't hardware RAID. It's software RAID. And, according to a review of that motherboard here, the motherboard RAID on your motherboard is FAKERAID (software RAID implemented the onboard drive controller). FAKERAID has NONE of the advantages of EITHER (h/w: speed, OS portability, reliability | s/w: PC portability, price), and ALL of the disadvantages of BOTH.
I'm not flaming you, it's just a concern I had, so sorry if I seemed a bit harsh in this post. =) It is truly a good machine, I just would have configured it differently.
EDIT: Oh, and by the way, with hardware RAID, you wouldn't have had that millions of drives problem you had earlier in the thread. Just wanted to point that out.
I have not found any SMART monitoring software that will cover that many drives.
How to build one big enough to grow, when I've already got 8 storage drives?
After a fair amount of research, I settled on a Cooler Master Stacker STC-T01-UWK for the case. This monster has ELEVEN 5.25 bays down the front. If I remove the power/reset/ports in the top bay, I can stretch it to TWELVE.
Newegg.com - COOLER MASTER CM Stacker STC-T01-UWK Black/ Silver Aluminum / Steel ATX Full Tower Computer Case - Computer Cases
To get the most hard drive space crammed into the 12 bays, I am using four 5-in-3 SATA backplanes. In the Stacker feedback on newegg, someelse had already done this, so I know they'll fit. This gives space for TWENTY hot swap drives in one case. Nice.
Newegg.com - SUPERMICRO CSE-M35T-1B Black 5 Bay Hot-Swapable SATA HDD Enclosure - Server Accessories
The hard part of planning for 20 hard drives is the controller. A hardware raid controller with this many ports costs a FORTUNE. And I wanted software raid, anyway. (If the RAID controller dies, I have to get another one exactly like the first. Too risky for me.) I found an 8-port SATA controller for PCI-X that should do the trick - and be faster than the cheap Rosewill 4-port PCI ones, too. So two of these cards:
Newegg.com - SUPERMICRO AOC-SAT2-MV8 64-bit PCI-X133MHz SATA Controller Card - Controllers / RAID Cards
PCI-X is a little hard to find. Let alone two ports. So I had to go to a server-class motherboard. 2 PCI-X slots, and 6 SATA ports. That gives me 22 ports for 20 drives.
Newegg.com - ASUS M2N-LR Socket AM2 NVIDIA nForce Professional 3600 ATX AMD Opteron 1000 series
Dual core ready Server Motherboard - Server Motherboards
This motherboard also drove my decision for an Opteron and ECC memory. 2.5 GHz dual core (that I will probably under-clock to save power) and 2GB of ECC memory.
Newegg.com - AMD Opteron 1216 Santa Ana 2.4GHz 2 x 1MB L2 Cache Socket AM2 103W Dual-Core Processor - Processors - Servers
Newegg.com - Kingston 2GB (2 x 1GB) 240-Pin DDR2 SDRAM ECC Unbuffered DDR2 800 (PC2 6400) Dual Channel Kit Server Memory Model KVR800D2E5K2/2G - Server Memory
I figure that as long as I am using a server-class setup, I'd go with RAID 1 (mirroring) for the system drives. So 2 160GB drives for that.
Newegg.com - Western Digital Caviar Blue WD1600AAJS 160GB 7200 RPM 8MB Cache SATA 3.0Gb/s 3.5" Internal Hard Drive -Bare Drive
And finally, two 500W power supplies. The case has room for two, and to be blunt, 2 smaller power supplies is a lot cheaper than one big one.
Newegg.com - COOLER MASTER eXtreme RP-500-PCAR 500W ATX12V V2.01 Power Supply - Power Supplies